Fully automatic and complete water bottle cleaning, filling and capping three-in-one machine and equipment solution

Product DescriptionCompany Website: lxy200322.en.made-in-china.com    ES-RFC series mineral water filling machine and packaging machinery is a self-developed new product by our R&D department to meet the requirement of multi-usage demands for our customers. The water filling machine is consisted

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Product Description
Company Website: lxy200322.en.made-in-china.com
 
  
 
ES-RFC series mineral water filling machine and packaging machinery is a self-developed new product by our R&D department to meet the requirement of multi-usage demands for our customers. The water filling machine is consisted of ringsing-filling-caping all together. It can fill mineral water, pure water and distill water etc.   Based on advanced technology overseas and designed, It allows the machine to fill different type of the bottles. Not only drinking water filling machine also be used for fill PET bottle with fruit juice and tea at high temperature by simply change tha valve. It can be connected with our others machines to form the water filling machine and packaging machinery production line. 
 

Mineral Water Filling Line Specifications:

Full Automatic Complete Water Bottle Washing Filling Capping 3 in 1 Machine Plant Solution

Automatic PET Bottle Water Filling Machine

Model:RFC-883(8washing heads, 8 filling heads, 3 capping heads)

Production capacity : 2000BPH for 500ml

 

Function Description:

The machine is a full-automatic multiple-function washing, filling and capping unit. It is used in washing. filling and sealing all kinds of non-air drinks such as fruit juice, oil & vinegar, wine, fruit wine, mineral water and pure water. The line has features of unique design, new style, complete functions, multi-purpose, convenient in operation, beautiful construction, high automatization. It is the best filling equipment in China.

 

SPECIFICATION DETAILS:

 

Head of Washing, Filling, Capping

8, 8, 3

Production Capacity

1000-2600BPH

Bottle Size

Diameter=50~108mm, H=170~340mm, 330~2.25l

Spraying Pressure

2~3 Kg/cm2

Motor Power

Main motor: 1.5KW

Power of Outer Vacuum Pump

0.75kw

Machine Size

2,100 x 1,400 x 2,500 mm

N.W.

2500 Kg

Body Material

SUS304 stainless steel

Inverter & PLC

Japan Mitsubishi

Air Valve

Taiwan AirTac

Capping Technique

Italy AROL

Heads of Washing & Filling

Ozone-resisting material

Filling Valve

304L stainless steel

Washing Pressure

0.2~0.25MPa

Bottle Clip & Fill

Bayonet style

Sealing Technique

Italy AROL sealing technique, revolve lids with

magnetic force which down the wastage rate greatly.

 

1) Conveying process:

By adopting bottle-neck clamping design, or Hanging Type Bottle-Conveying System, the DCGF series can adapt many different shapes of bottles easily. It can be applied to your producing line directly with much less auxiliary units as well as inconveniences needed.

 

2) Filling process:

The DCGF series adopt Micro-Pressure technology which makes the filling process faster and more stable without losing pin-point filling accuracy.
 

3) Washing process:

 Spring clamps are applied in the bottle washing unit. Empty bottles can be turned over by 180 degrees along the conveying rail. Two times of internal and external washing can guarantee the bottle washing quality
 

4) Sealing process:

Magnetic torque technology is used for cap screwing. The force of cap screwing can be adjusted continuously without grade. This function guarantees a low defect rate of capping process.

5) Cap supplying process:

Air-powered horizontal swirl cap sorting device is applied in cap supplying process, in order to prevent cap from being scratched. And shortage of cap in Cap-Storing-Tank can be sensed out by sensors which can let out an alarming. After that, more caps can be reloaded automatically.

Washing part

Full Automatic Complete Water Bottle Washing Filling Capping 3 in 1 Machine Plant Solution

Filling part

Full Automatic Complete Water Bottle Washing Filling Capping 3 in 1 Machine Plant Solution


Capping part

Full Automatic Complete Water Bottle Washing Filling Capping 3 in 1 Machine Plant Solution
 

Water Bottle Filling Machine / Mineral Water Bottling Plant Parameter:

All parts that have direct contact with water are made of SUS304 stainless steel. The key electronic components are introduced from world-famous brand name companies such as Mitsubishi and Omron, etc. And pneumatic devices are also introduced from Japan and Italy.

ModelRFC 10-10-3RFC 18-18-6RFC 24-24-8RFC 32-32-10RFC 40-40-12RFC 50-50-15
Rinsing nozzles101824324050
Filling nozzles101824324050
Capping nozzles368101215
Output(@500ml)4000BPH6000BPH8000BPH14000BPH18000BPH24000BPH
Applicable bottle sizeDiameter=50~108mm, H=170~340mm, 330~2250ml
Pressure of air source0.7MPa0.7MPa0.7MPa0.7MPa0.7MPa0.7MPa
Air Consumption0.25M3/min0.80.80.80.81
Pressure of spraying water0.2-0.25MPa
Consumption of rinsing water1T/H1.2T/H1.2T/H2T/H2.2T/H2.5T/H
Pressure of filling0.2-0.3MPa
Power consumption2.5kw3.5kw4kw5.5kw6.5kw8kw
Machine bodySS304
Machine size(L*W*H,mm)2100*1800*24002300*2200*24003000*2200*28004000*2600*28004700*2900*28005100*4800*3000
Machine weight(kg)250030004000500060007500
PLCJapan Mitsubishi
Brands
No.ItemDescription
1.        MaterialStainless steel 304
2.       Filling valveStainless steel 316
3.       Main motor+ ReducerSEW (Germany )
4.       Rinsing pumpCNP(China )
5.       InverterSIEMENS (Germany )
6.       PLCMistubishi (Japan )
7.       Touch screenSIEMENS (Germany )
8.       ContactorSIEMENS (Germany )
9.       Hot relaySIEMENS (Germany )
10.     Air switchSIEMENS (Germany )
11.     Approaching switchTURCK (Germany )
12.     Photoelectric switchBANNER (Germany )
13.     Pneumatic componentsFESTO (Germany )
14.     Sliding bearingIgus (Germany )
15.     Lubrication systemBEKA(Germany)
 

Full Automatic Complete Water Bottle Washing Filling Capping 3 in 1 Machine Plant Solution


ES AQUA Manufactures & Provides Full range of equipment for Water Filling Line, Juice/Tea Filling

Line & Carbonated Drink Filling Line


1.Beverage Processing System 1,000 Ltrs/Hr to 10,000 Ltrs/Hr

2.Water Treatment System 1,000 ltrs/Hr to 100,000 Ltrs/Hr

3.Blow Molding Machine - 1,000BPH to 7,000BPH for 500ml

4.Bottle Unscrambler up to 2,0000BPH

5.Filling Machine - 1,000BPH to 24,000BPH for 500ml (PET & Glass Bottles Crown Caps)

6. OPP Labeling Machine - up to 24,000BPH

7. PVC Shrink Labeling Machine - up to 24,000BPH

8.Wrap Around Case Packer

9.Shrink Wrapping Machine

10. 5 Gallon Filling Line with all the Line Accessories

11.Full-automatic & semi-automatic blow molding machine



Full Automatic Complete Water Bottle Washing Filling Capping 3 in 1 Machine Plant Solution



Our service

1.Experience
ESAQUA Since 2003. We are professional in water&beverage solutions over 10 years.Modern factory of 6000 square meters.over 40 countries' customers are using DATONG machines.

2.Quality control
ESAQUA machines all parts adopts CE, ISO 1900:2000 for processing.Precision was improved greatly. 

3. Reasonable Price
ESAQUA machines are highest cost performance. Our machines and good service worth your cost. Help design more suitable filling line equipment based on your budget.

4.Warranty
ESAQUA provide 12 months long warranty, free parts and effective service in a timely manner. After the warranty, lifelong provide widely favorable technical support and after-sales service.

5. Turn-Key Project
ESAQUA Turn-key Project including pre-sale and after-sale service, can provide the whole production line, factory design, design bottle, provide a layout diagram, provide auxiliary materials supply agent information, machine installation and debugging, free staff training and so on.

6. After-sale service
ESAQUA will send engineers to customers factory. Offer installation, debug and technology training to customers.

7. Bottle Design Service
Our engineer can design different bottle drawing for your reference! 
Contact Us: We will send design drawing! 

8. Layout Design Service
We supply standard layout for each water filling machine line,
also available for customize design layout based on Customers Factory Area!
Give US: Factory Area 

9. Label Design Service
Design colorful label for customers choice
Provide Us: Information want to put on label

Contact us

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