|Project name: PET bottle washing line|
|Raw material:||PET round bottles / PET baled bottles|
|Final product:||PET clean flakes & 500-3000kg/h|
|1. water content: within1%|
2. density: 0.25-0.35G/CM3
3. Impurity: ≤300ppm (according to specifications)
PVC contect: ≤100ppm
PE/PPcontent: ≤ 20ppm
Paper contect: ≤ 20ppm
Glue content≤ 20ppm
Other impurities: ≤ 20ppm
(If equipment with full color sorting system):
Total impurities: ≤100ppm ( according to specifications )
PVC contect : ≤50ppm
( If equipment with full color sorting system)
Flake size: 3-14mm (depend on hole screen)
1. The material is mainly PET bottles, including water bottles, cola bottles…
2. The main parts of the PET washing recycling plant is label separating, crushing, cold and hot washing, caps separating, dehydrator and drying parts.
3. The capacity of the PET washing recycling plant is from 300kg/h to 3000kg/h.
4. There crusher is to crush the rigid material into small pieces with size from 1mm to 15mm depending on customers' need.
5. Mechanical label separator and zigzag label separator can ensure to remove the labels thoroughly.
6. Sinking swimming tank can not only remove dirties of the flakes, but also can remove the caps out.
7. High speed friction washer and hot sinking swimming tank can remove the strong dirties, like the grease, oil, glue.
8. By dehydrator and drying system, the final products plastic flakes moisture level can be lower than 1%.
9. The final products PET flakes, the PVC level is lower than 150PPM, the impurities level is lower than 100PPM.
10. The PET flakes can be taken directly to make the fibers, straps, and also can be granulated to be granules.
Main Parts machines in the line:
2. Floating/Rinsing tank washer
3. Hot washer
4. Mechanical Label Separator
PET Washing Recycling Machines Technical flows:
Belt conveyer→mechanical label separator→manual sorting→metal detector→belt conveyer→wet crusher→screw conveyer→floating washer→screw conveyer→hot washer→screw conveyer→high speed friction washer→screw conveyer→floating washer→screw conveyer→vertical dewatering machine→drying system→zigzag label separator→storage silo---operating panel
PET Washing Recycling Machines Technical Parameters:
|2||Mechanical label separator||18.5~22kw||3200*1200*2500mm||4000kg||Necessary|
|8||Cold rinsing washer||3~5.5kw||5500*1900*2200mm||2300kg||Necessary|
|12||High speed friction washer||22kw~37kw||3000*900*1700mm||2700kg||Optional|
|14||Cold rinsing washer||3~5.5kw||5500*1900*2200mm||2300kg||Necessary|
|16||Vertical dewatering machine||45~55kw/||1800*1800*2000mm||2200kg||Alternative|
|18||Air label separator||3kw~7.5kw||1800*1000*3600||900kg||Optional|
Advantages of our Washing Recyling Machines:
Safety: All our machines are made according to the CE standard. All rotating parts with safe fence or cover in case of any men body damaged. The maintenance opening parts are equipped with limited switch. All lines are quipped with emergency switch.
Material: All parts contacted with material are made of stainless steel SUS304 with thickness 3~6mm.
Long-life running: All steel parts are treated with anticorrosion, all stainless steel are SUS 304 with acid washing treatment.
Designing: All plants designed base on the real situation of customers' material and our many years experience manufacturing the machines.
Energy saving: With reasonable designing to the structure of the plant, it can not only wash the material clean but also can help the custom to save power consumption which means to help customer create more profit.
Customer requirements →Scheme designed →confirmed by customers →order fixed →manufacturing →trial running in our factory →confirmed by customers →shipped →engineer available overseas →whole life after sales services
Q&A about recycling machines:
1. What is the function of the PET bottle washing recycling plant?
The PET bottle washing recycling plant is mainly used to process PET beverage bottles. The line includes two functions, one function is to separate the PE caps and PVC or PP caps out to get pure PET flakes finally. The other one function is to wash the PET flakes clean, at end to get clean flakes.
2. What are main parts of the PET bottle washing recycling plant?
The PET bottle washing recycling plant is mainly consists of:
Belt conveyer--- bale opener--- belt conveyer-pre-washer--- belt conveyer--- mechanical label separator--- manual sorting--- metal detector--- belt conveyer--- crusher--- screw conveyer--- floating washer--- screw conveyer--- hot washer--- screw conveyer--- high speed friction washer--- screw conveyer--- floating washer--- screw conveyer--- vertical dewatering machine--- drying system--- zigzag label separator--- storage silo--- operating panel
The up structure of the flowing chart is just a standard we recommend, it can be adjusted due to the customers' material situation and requirements.
3. What capacity of the PET bottle washing recycling plant?
300-3000kg/h for single washing line
4. What power of the PET bottle washing recycling plant?
5. How much water does it need of the PET bottle washing recycling plant?
3~8T per hour
6. How large space does it need for a PET bottle washing recycling plant?
100~400 square meters
7. Do you offered training of the PET bottle washing recycling plant?
Yes, we can training your worker.
8. Can you send engineers to our factory to help us install the PET bottle washing recycling plant?
Surely it is no problem.
9. Do you offer all the documents for the PET bottle washing recycling plant? Such as the manual operating.
Yes, we will offer you the complete documents for the PET bottle washing recycling plant.
10. What is the situation of the final products from the PET bottle washing recycling plant?
The PET flakes from the PET bottle washing recycling plant moisture level lower than 1%, the PVC level lower than 200PPM, the dirties level lower than 300PPM.
11. What certifications do you have for the PET bottle washing recycling plant?
We have CE and ISO9001 certification for the entire PET bottle washing recycling plant.
12. What is material of the PET bottle washing recycling plant?
The parts contacted with water are made of stainless steel SUS 304 for the entire PET bottle washing recycling plant.
13. Does it easier and costly to maintenance for the PET bottle washing recycling plant.
It is easier and not costly. We will train your workers and offer the manual operating.
14. What about the electrics of the PET bottle washing recycling plant?
Our standard electric parts are famous brand, such as Siemens Contactor, Fuji inverter… and also they are customized for the PET bottle washing recycling plant.
15 workers needed for the PET bottle washing recycling plant?
Package and Loading:
RETECH Machinery is an experienced and professional manufacturing for series plastic washing recycling machine/ plastic granulating recycling machine including ET bottle recycling machines, PE PP film recycling machines, plastic PE PP PS ABS PET PC PVC LD HD LLD BOPP granulating line, water treatment for the waste water from washing line, and auxiliary equipment for plastic recycling....
If you are interesting more details of our products, please contact with us no hesitation!